Monday, July 16, 2012

Trane Service Manual


Trane CLCH-IM-16A Installation and Maintenance Manual
T-Series Climate
Changer® Central
Station Air Handlers
Draw-Thru and Blow-Thru Unit Sizes 3, 6, 8, 10, 12, 14, 17, 21, 25, 30, 35, 40, 50, 66, 80, and 100


Table of Contents
General Information
Unit Description
Operating Environment
Unit Nameplates
Controls
Receiving
Storage Considerations
Rigging and Handling
Determine Unit Weights
Lifting Instructions
Installation
Unit Assembly
General
Unit Assembly - All Sizes
Component Installation Requirements
Fan Section
Set-Up
Duct Connections
Drain Pan
Coil Piping And Connections
Refrigerant Coil Piping
General Refrigerant Piping Recommendations
Wiring
Installation Checklist
Prestart-Up Checks
Start-Up
Start-Up Procedures
Periodic Maintenance
Drain Pans
Air Filters
Fans
Fan Bearings and Motors
Coil Cleaning
Coil Winterization
Troubleshooting
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TRANE Diagnostic Troubleshooting Repair
Series R®
70-125 Ton Air-Cooled and Water-Cooled
Rotary Liquid Chillers
Model
RTAA 70-125 Ton
RTWA 70-125 Ton
RTUA 70-125 Ton


Table of Contents
General Information
Service Philosophy
System Description
System Level Components
Interprocessor Communications
IPC Diagnostics
Troubleshooting Modules Using IPC Diagnostics
Troubleshooting Procedure
Temperature Sensor Checkout
Temperature Sensor Checkout Procedure
Compressor Operation
Restart Inhibit Timer
Compressor Start/Stop
Variable Speed Inverter/Condenser Fan Control
Outdoor Air Temperature and Fan Control
VSF Inverter Fault
Current Transformer
CT and MCSP Compressor Current Input Checkout Procedure
Under-Over Voltage Transformer
Under-Over Voltage Transformer Checkout
Compressor Capacity
Checkout Procedure for MCSP Load/Unload Outputs
Checkout Procedure for the Slide Valve and Load/ Unload Solenoids
Checkout Procedure for MCSP Step Load Output
Checkout Procedure for Step Load Solenoid Valve and Piston
Module Power and Miscellaneous I/O
Power Supply
Clear Language Display (CLD) 1U6 Keypad Overview
Chiller Module (CPM) (1U1)
Options Module (CSR) (1U2)
Electronic Expansion Valve Module (EXV) (1U3)
Compressor Module (MCSP) (1U4 AND 1U5)
Interprocessor Communication Bridge Module (IPCB) (1U7)
LonTalk® Communications Interface - Chillers Module (LCI-C) (1U8)
Variable Speed Fan System
Inverter Diagnostics
Troubleshooting Procedure
Other Service Features
Service Pumpdown
Circuit Lockout
Circuit Diagnostic Reset
Please Download Here

TRANE Installation, Operation,
and Maintenance
Packaged Fresh Air Unit
For 100% Outdoor Air Applications
Models FADA and FAHA
“BO” and later design sequence


Table of Contents
Installation
General Information
Pre-installation Considerations
Dimensions/Weights
Mechanical Requirements
Electrical Requirements
Installation Procedure
Pre-Startup Requirements
Startup
Operation
General Information
Sequence of Operation
Maintenance
General Information
Maintenance Procedures
Periodic Checklists
Index
Please Download Here

TRANE Programming Guide
IntelliPak®
Commercial Self-Contained
Signature Series, 20-80 Ton
Modular Series, 20-35 Ton


Models
“AO” and later Design Sequence
SCWG -020, -025, -030, -035
SIWG -020, -025, -030, -035
SCRG -020, -025, -032
SIRG -020, -025, -032
SCWF -020, -022, -025, -029, -032, -035, -038, -042, -046, -052, -058, -065, -072, -080
SIWF -020, -022, -025, -029, -032, -035, -038, -042, -046, -052, -058, -065, -072, -080
SCRF -020, -025, -029, -030, -035, -040, -050, -060
SIRF -020, -025, -029, -030, -035, -040, -050, -060
Please Download Here

Diagnostic Troubleshooting Repair 
RTHD and RTAC
Control Operation, Setup and Troubleshooting for RTAC and RTHD Units with Tracer CH530 Controls

The purpose of this bulletin is to provide control operation and general troubleshooting information on the RTAC Air Cooled Chillers and RTHD Water Cooled Chillers with the CH530 controls. It is recommended that the service technician be familiar with the CH530 operation prior to servicing the microprocessor.
This bulletin is intended to serve as a supplement to the RTAC and RTHD IOMs, the installation, operation and maintenance manuel. Subjects covered in this bulletin are intended to provide more comprehensive information for the RTAC and RTHD units.
Please Download Here

TRANE Programming Troubleshooting Guide CG-SVP01B-EN
Models
"H" and Later Design Sequence
CGAF-C20 CGAF-C40
CGAF-C25 CGAF-C50
CGAF-C30 CGAF-C60
With 3-DTM Scroll Compressors


The manual is divided into 6 sections. Each section provides the operator with specific information about the system operating parameters and their related screens. By carefully following the screen layout within this manual while scrolling through the Human Interface, the operator can monitor operating status, set specific operating parameters, and diagnose system problems.
Before attempting to operate or service this equipment, refer to the “Start-Up” and “Test Mode” procedures in the applicable Installation, Operation and Maintenance manual, listed on the unit nameplate.
Note: The procedures discussed in this manual should only be performed by qualified, experienced HVAC technicians.
Please Download Here

Trane air conditioning manual Part 1-6
Download Here 

Installer's Guide
Single Packaged Heat Pump, 14 SEER
Convertible, 2 - 5 Ton, R-410A
18-BB34-D1-12, 4WCY4-IG-12

Contents
Safety Considerations
Introduction
Step 1-Inspect Shipment
Step 2-Determine Unit Clearances
Step 3-Review Location and Recommendation Information
Step 4-Unit Installation
Ground Level Installation
Rooftop Installation -- Curb Mounting
Covert Horizontal Airflow to Down Airflow
Install Full Perimeter Roof Mounting Curb
Lifting and Rigging
Placing the Unit on the Mounting Curb
Rooftop Installation -- Frame Mounting
Rooftop Installation -- No Curb/Frame
Ductwork Installation
Attaching Downflow Ductwork to Roof Curb
Attaching Horizontal Ductwork to Unit
Condensate Drain Piping
Air Filter Installation
Electrical Wiring
Electrical Connections
Electrical Power
Disconnect Switch
Overcurrent Protection
Power Wiring
Field Wiring Diagram
Control Wiring (Class II)
Step 5-Unit Startup
Pre-start Quick Checklist
Starting the Unit in the Cooling Mode
Operating Pressures
Voltage Check
Cooling Shut Down
Starting the Unit in Heating Mode
Heating Shutdown
Sequence of Operation
ECM Fan Motor Adjustment
Demand Defrost Operation
Defrost Control
Final Installation Checklist
Maintenance
Owner Maintenance
Service Maintenance
Cooling Season
Heating Season
Warranty Information
Download


Mini-Split Systems
Hi-Wall Type
9,000 - 36,000 BTU/H, 60 Hz
Cooling Only

Content
Features and Benefits
Model Number Description
General Data
Performance Data
Dimensions and Installation Clearance
Refrigeration System
Wiring Diagram
Mechanical Specifications
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Technical Service Manual
R-410A Split System
16~18 SEER, Inverter Systems - 60 and 50 Hz
Download here
Read More ->>

Tuesday, June 26, 2012

CHIGO Air Conditioner Service Manual


CHIGO Service manual for Split Wall-Mounted Type Room air conditioner
ACS-HR12LED R410A


Contents
Summary
Model explaining
Installation
Exploded view and part list
Operation principle
Parameter
PCB function
Troubleshooting
Download here

CHIGO Service manual for Split Wall-Mounted Type Room air conditioner
ACS-HR18LED R410A


Contents
Summary
Model explaining
Installation
Exploded view and part list
Operation principle
Parameter
PCB function
Troubleshooting
Download here 

CHIGO Service manual for Split Wall-Mounted Type Room air conditioner
ACS-HR24LED R410A


Contents
Summary
Model explaining
Installation
Exploded view and part list
Operation principle
Parameter
PCB function
Troubleshooting
Download here


CHIGO Service manual Room airconditioner Split Wall-Mounted Type
Model:
KFR-25GW/AGX1c(38B)
KFR-35GW/AGX1c(38B)
KFR-51GW/BGX1c(38B)
KFR-70GW/X1c(S85A)
CS-25C3A-V85AY1
CS-35H3A-M85AH4
CS-51H3A-P85AH4A
CS-61H3A-P85AE2
CS-70H3A-T38AS


Table of Contents
1. Summary
2. Model explaining
3. Installation
4. Exploded view and part list
5. Operation principle
6. Parameter
7. Wiring diagrams
8. PCB principle chart
9. PCB function
10. Troubleshooting
Download here

DC Inverter single series
(Including cooling only and heat pump)
115V/230V 60Hz
CS-25V1A-HI
CS-35V1A-E2
CS-50V9A-S
CS-70V9A-T


Table of Contents
1. Air conditioning unit parameters
2. Units operating working conditions and temperature range
3. Units characteristic
4. Indoor and outdoor units size
5. Indoor and outdoor unit explosion diagram and spare parts list
6. The analysis of indoor malfunction code
7. The analysis of the complete units malfunction code 
Download here

CHIGO SERVICE MANUAL
DC Inverter Split Air-Condition Unit

DC Inverter Dual Series
CMV-50V9A-S
CMV-V64T9AD


Table of Contents
1. The model and the air conditioning unit parameters
2. Units operating working conditions and temperature range
3. Units characteristic
4. Indoor and outdoor units size
5. Indoor and outdoor unit explosion diagram and spare parts list
6. The analysis of indoor malfunction code
7. The analysis of the complete units malfunction code
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CHIGO CMV
SUPER DC INVERTER MODULE UNIT
INSTALLATION MANUAL

Download here
Read More ->>

Monday, June 25, 2012

McQuay Air Conditioner Service Manual


Ceiling Cassette Split Systems
Models: MCK 020A/AR
MCK 025A/AR
MCK 030A/AR
MCK 040A/AR
MCK 050A/AR
MCK 015B/BR
MCK 020B/BR
MCK 025B/BR
MCK/M5CK 010C/CR
MCK/M5CK 015C/CR
MCK 020C/CR


Contents
Special Feature
Specifications
Noise Level
Operating Range
Refrigerant Circuit
Performance Table
Outlines And Dimensions
Wiring Diagrams
Special Precautions For R407C
Installation Of Indoor Unit
Installation Of Outdoor Unit
Refrigerant Piping Work
Wiring
Indicator Lights
Accessory Parts
Overall Checking
Standard Operation Conditions
Remote Control Operation Guide
Service And Maintenance
Pre Start Up Maintenance
Troubleshooting
Parts List
Download here

McQuay Air Cooled Mini Chiller
Models: MAC065C MAC070C
MAC080C MAC100C
MAC120C MAC150C


Contents
Nomenclature
Features
Specifications
Sound data
Performance Data
Outlines and Dimensions
Accessory Hydraulic Kit
Electric Data
Wiring Diagram
Installation
Exposed View
Download here

INSTALLATION, OPERATING & MAINTENANCE MANUAL
CEILING CONCEALED FAN COIL UNIT
Model: MCW200CD-MCW1200CD

Download here

MWM Wall Mounted Split Type Air Conditioner

Model Numbers
Cooling Only
Indoor Unit
MWM10F
MWM15F
MWM20F
MWM25F
Outdoor Unit
MLC10B
MLC15B
MLC20B
MLC25B

Cooling/Heat Pump
Indoor Unit
MWM10R
MWM15R
MWM20R
MWM25R
Outdoor Unit
MLC10BR
MLC15BR
MLC20BR
MLC25BR


Table of Contents
General Information
Safety Precautions
Unit Dimensions
Indoor Units
Outdoor Units
Installation Guidelines
Installation Diagram
Installation of Outdoor Unit
Outdoor Unit Clearances
Installation of the Indoor Unit
Indoor Unit Clearances
Piping
Mounting Plate Installation
Installing Unit on Mounting Plate
Drain Hose Installation
Refrigerant Tubing
Tubing Length & Elevation
Tubing Preparation
Tubing Connection To Units
Electrical Connections
Cooling Unit
Heat Pump Unit
Wiring Diagrams
Evacuating and Charging
Evacuating tubing and the indoor unit
Additional charge
Charge operation
Unit Indicator Lights
IR signal receiver
Cooling only unit
Heat pump unit
Special Features
Dry mode
Heat mode (heat pump only)
Air Flow Control
Hot Keep (for heat pump only)
Overheating protection (heat pump only)
Frost prevention
Fan speed and rated cooling capacity
Main Filters
Cooling
Electrostatic Air Purifying Filter
Deodorizing Filter
Filter Replacement
Auto Random Re-start Function
Low Ambient Kit
Minimum and Maximum Operating Temperatures
Remote Controller Operation Guide
Optional Netware 2 - Wired Wall Control
Service and Maintenance
Maintenance Schedule
Troubleshooting
Download here

McQuay Type EA
Incremental® Air Conditioner and Heat Pump

Model PMEG, PMES, PMRS

MNN Product Description
Product Nomenclature
Introduction
Type EA Applications
Features & Benefits
Type EA Components
Dimensional Data
Application Considerations
Performance and Electrical Data
PMES Air Conditioner W/Electric Heat - 60 Hz
PMRS Heat Pump W/Electric Heat - 60 Hz
PMEG (Replacement) A/C W/Hydronic Heat - 60 Hz
Wiring DIagrams
PMES (Air Conditioner)
PMRS (Heat Pump)
PMEG (Air Conditioner)
Engineering Guide Specifications
Download here

Inverter-Y Single Split Series I
Models: 

M5LCY 10DR
M5LCY 15DR
M5LCY 20CR
M5LCY 25CR


Table of Contents
Nomenclature
Indoor
Outdoor
Product Line-Up
Application Information
Operating Range
Refrigerant Circuit Diagram
Installation Guideline
Engineering & Physical Data
Safety Devices Data
Outline and Dimension
Wiring Diagram
Service and Maintenance
Troubleshooting
Exploded View and Part List
Download here

Installation and Maintenance Manual
DIII-NET Communication Gateway
For McQuay Air Handling Units integrated with a Daikin VRV System
Commercial Rooftop Model: MPS
Applied Rooftops Models: RPS, RDT, RAH
Self-Contained Models: SWP and SWT


Contents
FIGURES
REVISION HISTORY
REFERENCE DOCUMENTS
LIMITED WARRANTY
GENERAL INFORMATION
HAZARD IDENTIFICATION MESSAGES
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
DESCRIPTION
APPLICATION
COMPONENT DATA
Light Emitting Diodes (LEDs)
INSTALLATION
WIRING
New DIII-NET Communication Gateway
Replacing an Existing DIII-NET Communication Gateway
INTEGRATION
CONFIGURING THE DIII-NET COMMUNICATION GATEWAY
DIII-NET COMMUNICATION GATEWAY ADDRESSING
INTELLIGENT TOUCH CONTROLLER CONFIGURATION
Change Icon Intelligent Touch Controller:
Creating a New Zone and Setting the Intelligent Touch Controller Dead Band
INTELLIGENT TOUCH CONTROLLER OPERATION
MicroTech III Unit operation
Adjusting Discharge Air Setpoint
Adjusting Fan Speed
SERVICE INFORMATION
TEST PROCEDURES
PARTS LIST
Communication Board
APPENDIX A
ALARMS
APPENDIX B
CONFIGURABLE PARAMETERS
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Room Sensor for BACnet® VAV Actuator Operation Manual
Model(s): 2508032
Table of Contents
Revision History
Reference Documents
Limited Warranty
General Information
Hazard Identification Messages
Overview
Operation
Download here

Installation and Maintenance Manual
ACU Split System Air Conditioners
7-1/2 & 10 TON


Table of Contents
MODEL NOMENCLATURE
INTRODUCTION
GENERAL WARNINGS
PRODUCT DESCRIPTION
DUCTWORK CONSIDERATIONS
SITE SELECTION
TYPICAL INSTALLATION
RIGGING
UNIT CORNER WEIGHT
REFRIGERANT TUBING
ELECTRICAL WIRING
SYSTEM EVACUATION AND CHARGING
SYSTEM EVACUATION
PRELIMINARY CHARGE ADJUSTMENT
FINAL CHARGE ADJUSTMENT
EXPANSION VALVE INDOOR COILS
TROUBLE SHOOTING
WIRING DIAGRAM
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Installation and Maintenance Manual
Maverick I.
Commercial Packaged Rooftop Systems
Heating & Cooling
Models MPS003B – 005B
3 to 5 Tons
R-410A Refrigerant


Contents
Introduction
General
Checking Product Received
Safety Information
Major Components
Mechanical Installation
General
Pre-Installation Check-Points
Location Considerations
Outside Slab Installation
Attaching Exhaust and Combustion Air Inlet Hoods
Cover Panel Installation/Conversion
Clearances
Rooftop Installation
Ductwork
Return Air
Rigging and Roofcurb
Gas Supply, Condensate Drain and Piping
Adjusting or Checking Furnace Input
Condensate Drain
Electrical Installation
Wiring
Power Supply
Hook-Up
Internal Wiring
Customer Supplied Thermostat
Optional Factory Supplied Thermostat
Wiring Diagrams
Physical Data
Unit Capacity and Physical Data
Electrical Data
Motor Data
MCA and MCOP Data
Dimensional Data
Unit Dimensions MPS 003B – 005B
Curb Dimensions
Performance Data
Airflow Performance
Accessories
Economizers
Economizers: 3–5 Tons [10.6–17.6 kW]
Fresh Air Dampers and Power Exhaust
Integral Power Exhaust For Economizer:
Tons [10.6–17.6 Kw] (Field Installed Only)
Fresh Air Damper Kit for 3–5 Ton [10.6–17.6 Kw] Units
Roofcurbs
Roofcurbs (Full Perimeter): 3–5 Tons [10.6–17.6 kW]
Controls and Operation
Furnace Section Controls and Ignition System
Normal Furnace Operating Sequence
Operating Instructions
Burners
Manual Reset Overtemperature Control.
Pressure Switch
Limit Control
Maintenance
General
Advise The Customer
Unit Maintenance
Furnace Section
Lubrication
Cooling Section Maintenance
System Charge Charts
Blower Motor Speed Taps
Troubleshooting
Cooling Troubleshooting Chart
Furnace Troubleshooting Guide
Warranty
Replacement Parts
Download here

Wall Mounted Split Systems
MWM 07G2              M5WM 07G2/G2R
MWM 09G2/G2R     M5WM 09G2/G2R
MWM 10G2/G2R     M5WM 10G2/G2R
MWM 152G/G2R     M5WM 15G2/G2R
MWM 20G2/G2R     M5WM 20G2/G2R
MWM 25G2/G2R     M5WM 25G2/G2R
MWM 030F/FR         M5WM 031F/030FR


Contents
Nomenclature
Indoor Unit
Outdoor Unit
Product Line-Up
Features
Application Information
Operating Range
Refrigerant Circuit Diagram
Controller
Installation Guideline
Sound Data
Sound Pressure Level
NC Curve
Engineering & Physical Data
General Data
Components Data
Performance Data
Calculation Steps
Performance Data
Outline and Dimension
Electrical Data
Wiring Diagram
Service and Maintenance
Troubleshooting
Exploded View and Part List
Download Here

Wall Mounted Split Systems
Models:   
MWM 007G/GR
MWM 009G/GR
MWM 010G/GR
MWM 015G/GR
MWM 020G/GR
MWM 025G/GR
   
M5WM 007G/GR
M5WM 009G/GR
M5WM 010G/GR
M5WM 015G/GR
M5WM 020G/GR
M5WM 025G/GR


Contents
Features
Specifications
Performance Table
Noise Level
Operating Range
Refrigeration Cycle Diagram
Outlines And Dimension
Wiring Diagrams
Safety Precautions Before Installation
Special Precautions For R407C
Special Precautions For R410A
Installation
Remote Controller Operation Guide
Special Function
Servicing And Maintenance
Troubleshooting
Parts List 
Download Here

Ducted Blower
Split Systems
Models: MDB 075-600 ER

Table of Contents
Nomenclature
- Product Line Up
Features
Application Information
- Operating Range
- Refrigerant Circuit Diagram
- Controllers
- Installation
Sound Data
- NC Curves
Selection Process
- Fan Performance Chart
Engineering and Physical Data
- General Data
- Components Data
- Safety Devices
Performance Data
- Performance Tables
Outline and Dimension
Electrical Data
Wiring Diagrams
Servicing and Maintenance
Troubleshooting
Exploded View and Part List 
Download Here

McQuay MCM Service Manual
Download Here

McQuay® Enfinity™ Horizontal Water Source Heat Pumps
R-410A Refrigerant
Model CCH, CCW Unit Sizes 007 – 070

Download Here

INSTALLATION MANUAL

INVERTER CEILING CASSETTE
SPLIT TYPE AIR CONDITIONER
(C Series)
Download here
Read More ->>

Thursday, January 19, 2012

Friedrich Air Conditioner Service Manual


SPLIT TYPE ROOM AIR CONDITIONER
CEILING type (60Hz)
Models
Indoor unit
MS36Y3F
Outdoor unit
MR36Y3F

CONTENTS
SPECIFICATIONS
OUTLINE AND DIMENSIONS
REFRIGERANT SYSTEM DIAGRAM
CIRCUIT DIAGRAM
INDOOR PCB CIRCUIT DIAGRAM
OUTDOOR PCB CIRCUIT DIAGRAM
ERROR CONTENTS
DISASSEMBLY ILLUSTRATION
PARTS LIST
STANDARD ACCESSORIES
Download here

Friedrich Service Manual Room Air Conditioners 2003
Table of Contents
Unit Identification
Unit Specifications
Unit Performance
Refrigeration Sequence of Operation
Electrical Rating Tables
Compressor
Thermal Overload (External)
Thermal Overload (Internal)
Fan Motor
System Switches/Controls
Thermostats (Indoor)
Thermostats (Defrost)
Resistor (Heat Anticipator)
Capacitor, Run
Check Valve
Heat Pump Reversing Valve
Solenoid Coil (Heat Pump Models)
Valve, Drain Pan
Heating Element
Sealed Refrigeration Repairs
Refrigerant Charging
Undercharged Refrigerant Systems
Overcharged Refrigerant Systems
Restricted Refrigerant System
Routine Maintenance
Troubleshooting
Wiring Diagrams
"RS", "RM"
"SQ"
"KQ"
"XQ"
"YQ"
"SC"
"SS", "SM"
"SL"
"KS", "KM", "KL"
"ES", "EM", "EL", "EK"
"YS13", "YM", "YL"
"YS09"
"EQ"
"WS"
"WE"
"WY"
Testing XQ and QME Boards
Download here

Friedrich Service Manual
Models
Indoor Unit
MW09C1F
MW12C1F
Outdoor Unit
MR09C1F
MR12C1F
Download here or View 

Friedrich Service Manual
Indoor Unit MC24Y3F
Outdoor Unit MR24UY3F
Download here or View

Ductless Model M09YH & M12YH Service Manual
Download here

Ductless Universal Floor Ceiling Indoor Unit Service Manual
Download here

Ductless Ceiling Cassette Indoor Unit Service Manual
Download here

Ductless Ceiling Suspended Indoor Unit Service Manual
Download here

ZoneAire Portable Service Manual
Download here

Ductless Model M36QYF Service Manual
Download here

Ductless Split System Wall Mounted Dual Zone Service Manual
Download here

Hazardgard R-410A Models
Cool Only
SH15M30A
SH20M30A
Download here
Read More ->>
 

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